Adding Vents to the Classic 150

Started by Matrix, March 07, 2018, 12:38:58 PM

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Matrix

Quote from: ClassicCrazy on March 13, 2018, 12:49:49 AM
... if you had the system in cooled space it would also keep your controls and battery cool too.   

Larry
I did today add 2 additional 18"x2" vents to my battery box on the top for a total of 4.  I already had one such vent at the bottom back as well,  but it was backed against the wall with about a 3" gap.

So today I also, cut a 4" hole in the lower back of the battery box and added a 4" toilet drain top to 4" PVC pipe 18" long that now draws from under my house.   I know that temps under the house are way cooler in the summer and warmer in the winter than outside air.  So I am hoping this is a double win for both summer and winter battery temps.

I also have the option to close any or all of these now 6 vents. 

We will see how the battery do the next warm day I charge.  But already,  with the install of the underhouse vent,  I can feel a draft in the box. 
Grid-Assist Off-Grid
REC TwinPeak 2 285W 3S-3P 2565w-STC 1926w-NMOT Array / Classic 150 / Conext SW 4024 Inverter
Trojan L16H-AC 435Ah bank 4S  with 7' of 4/0 cable
24 volt system /  Need 3200Whs Daily
My System Install

Matrix

#61
FET, Classic Cooling and Venting the Battery box update:

Finally got some warmish weather today.   80*F hi out side.

- 15x8 heatsink installed behind classic.  Found aluminum sheet metal to cut for shims for a more "full contact" connection with the sink
- 4" fan on the mid right of the CC that comes on when AUX 1 Waste Not Hi comes on.   
- Doubled my Battery box vent on the top and added a 4" PVC pipe into the box at the bottom from under the house

Max Results and Temps today:
- Generated 10.5 kWh for the loads / dump loads and 24v battery bank
- Batteries got fully charged up to 1.286 SG in the lowest cell
-Heated the water in my 40 gallon water heater to 165*F
- FETs never went above 60.7*C  (down from almost 70*C last time temps where this hi).   60.7*C was highest,  but that temp only hit there 2 times thru the later part of the day and only for about 1 hour total.  The average for the day once charging began was probably more like 56*C
- Battery temps Max inside the closed box never went above 28*C and again that was only for an hour at the end of the day.  So down about 4*C.   

Overall happy.   And probably about the best it will be unless I AC the control room. 

Battery Box vents attached:
Grid-Assist Off-Grid
REC TwinPeak 2 285W 3S-3P 2565w-STC 1926w-NMOT Array / Classic 150 / Conext SW 4024 Inverter
Trojan L16H-AC 435Ah bank 4S  with 7' of 4/0 cable
24 volt system /  Need 3200Whs Daily
My System Install

Matrix

#62
Just as a point of reference,   what should the Temp of the FETs be of a MidNite Classic at Rest?

- The sun went down over 4 hours ago
- CC is Resting: 4 Input voltage lower than battery voltage
- Outside temp is 68*F
- Control room is 73*F
- Battery Temp is 79*F
- Input voltage is 11v DC
- Battery Volts are 25.4v
- Discharge Amps range between 1-10 amps 24v DC


FET Temp = 46.4*C / 115.5*F

They never seem to get any much cooler than that, regardless of room temp.   Is the FET supposed to stay that warm all the time? 
Grid-Assist Off-Grid
REC TwinPeak 2 285W 3S-3P 2565w-STC 1926w-NMOT Array / Classic 150 / Conext SW 4024 Inverter
Trojan L16H-AC 435Ah bank 4S  with 7' of 4/0 cable
24 volt system /  Need 3200Whs Daily
My System Install

mike90045

Yep. I've noticed the same thing.  Even pre dawn, that classic is sucking some watts to heat the boards and fets on the heatsink that warm.
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