A Forum run by Enthusiasts of MidNite Solar

General Category => General Discussion => Topic started by: dapago on December 10, 2016, 10:52:23 AM

Title: Fans always running on my new Classic 200
Post by: dapago on December 10, 2016, 10:52:23 AM
Hello.

When in bulk mode, the classic fans are always running. Is that normal? If i recall well, on my last classic 150, fans where not running all the time.

Any inputs on that matter?
Title: Re: Fans always running on my new Classic 200
Post by: Vic on December 10, 2016, 02:06:31 PM
dapago,

A large factor in how often and longs the fans in Classics run is the input voltage.   High input voltage  reduces the efficiency of the CC.   This increases the internal heating in the CC,  so the fans need to run more often and longer,    even at fairly low output currents.

Ambient temperatures that are warm or hot will also be a large factor governing the running of Classic fans.

I have no personal experience with Classic 200s,  but  this CC  will have a bit less efficiency than a Classic 150,  all else being equal.

IMO,   Vic
Title: Re: Fans always running on my new Classic 200
Post by: dapago on December 10, 2016, 09:02:33 PM
Vic. That must be it. We just connected 2 more panels increasing the input voltage.

Thanks again
Title: Re: Fans always running on my new Classic 200
Post by: mike90045 on December 10, 2016, 10:36:45 PM
yep, I found out the same thing, I had to run a higher voltage array, could not stuff any larger wires into the existing conduit,  so went higher voltage.  Now I have fans running too.
Title: Re: Fans always running on my new Classic 200
Post by: CDN-VT on December 11, 2016, 10:47:48 PM
Voltage of the system ,voltage & panels supplying the classic
..
If your input is say 225Vdc in & your dropping to a 12Vdc battery system the Classic 200 MPPT is working so hard that heat is normal .

Fan noise is great in my ears , look under temps & read the board & fets , below 60 c , yur doing good . Love that sound !!

VT 
Title: Re: Fans always running on my new Classic 200
Post by: littleharbor2 on December 12, 2016, 08:36:01 AM
225 volts would be excessive and possibly damaging. Hypervoc would have to kick in.  Typo?
Title: Re: Fans always running on my new Classic 200
Post by: TomW on December 12, 2016, 10:07:25 AM
Quote from: littleharbor2 on December 12, 2016, 08:36:01 AM
225 volts would be excessive and possibly damaging. Hypervoc would have to kick in.  Typo?

Not sure on the typo bit but the point he is making is that, with very high input to low output voltage The Classic will create more heat than when operated with a lower input voltage for the same output. Conversion losses show up as heat in the controller.

Realistically, you would stay closer to the battery voltage. Seems like 2X to 3X battery volts is a better ratio. Pretty sure the manual has suggestions on that ratio of input to output volts.

Tom
Title: Re: Fans always running on my new Classic 200
Post by: CDN-VT on December 12, 2016, 10:51:43 PM
Quote from: littleharbor2 on December 12, 2016, 08:36:01 AM
225 volts would be excessive and possibly damaging. Hypervoc would have to kick in.  Typo?

Nope , making  sure folks are  catching me .
Title: Re: Fans always running on my new Classic 200
Post by: Jacotenente on December 13, 2016, 10:56:51 AM
Didn't know that (high PV panel volts = more fan run time). I have two 150's and one 200. The 200 fans rarely come on with 1,305 watts of PV (around 60v PV). However, the 150 with 2,400 watts and "nominal" PV input voltage of around 100 volts...fans run more often. I have some aluminium wedges installed behind the Classics to help with heat/airflow. Overall, my solar power "layout" where I mounted everything could use some improvement...which will help with cooling. I am glad the Classics fans blow out heat...beats the alternative! (like melting into a pile of goo)
Title: Re: Fans always running on my new Classic 200
Post by: Westbranch on December 13, 2016, 12:22:09 PM
I currently have a newer Classic 150, #29,032 that replaced a CL150 with a 4 digit model and since I installed the new one I hear the fans turning on when ever I have incoming 1300+W ie a good load of amps and voltage, the CL is taking ~70 V and down shifting it to ~ 25+V. Amps go >50 just before it hits Absorb. Usually happens just after noon.

This fan makes more noise than the old one, it rattles a bit.
No where near as bad as the 'woodpeckering' from my older Kid (now replaced, Thanks Ryan).
Title: Re: Fans always running on my new Classic 200
Post by: TomW on December 13, 2016, 12:48:39 PM
Quote from: Westbranch on December 13, 2016, 12:22:09 PM

This fan makes more noise than the old one, it rattles a bit.

Unless they changed how they attach the fans there was a "fix" for noisy fans where you apply a bead of silicone caulk along the plastic shroud that could be loose and buzz / rattle. I did it on one some years ago and it worked treat!

Just from memory.

Tom
Title: Re: Fans always running on my new Classic 200
Post by: Westbranch on December 13, 2016, 01:06:14 PM
thanks tom, saw that video, but I am avoiding the task of dismantling the Classic from the E-panel to access the rear of the Classic...  it's in an awkward position to access now.
Title: Re: Fans always running on my new Classic 200
Post by: TomW on December 13, 2016, 01:14:09 PM
Quote from: Westbranch on December 13, 2016, 01:06:14 PM
thanks tom, saw that video, but I am avoiding the task of dismantling the Classic from the E-panel to access the rear of the Classic...  it's in an awkward position to access now.

I just had to pull the front off. 4 screws and it exposed that turbo cover thing?

The recessed Stainless Steel screws are easy to drop in tight installs.  They don't stick to a magnetic screwdriver, and mine got under the pallet the battery was on so didn't see them until we dismantled that system. Next time I had to pull the hard to get at front screws I used some bearing grease on the screwdriver and the screws stuck to it pretty well.

Best of luck with it!

Tom
Title: Re: Fans always running on my new Classic 200
Post by: Westbranch on December 13, 2016, 01:38:24 PM
Ah Ha, I think we are talking New Chassis vs OLD chassis. there is now a plate on the back of the new classics that simplifies re & re of the fans.

http://www.midnitesolar.com/video/videoPlay.php?video_ID=78&videoCat_ID=18
Title: Re: Fans always running on my new Classic 200
Post by: TomW on December 13, 2016, 03:48:15 PM
Quote from: Westbranch on December 13, 2016, 01:38:24 PM
Ah Ha, I think we are talking New Chassis vs OLD chassis. there is now a plate on the back of the new classics that simplifies re & re of the fans.

http://www.midnitesolar.com/video/videoPlay.php?video_ID=78&videoCat_ID=18

Yep, my Classics are all older units and have been out of service for 2 years, to boot. A bit like me, haven't done much of anything since I was taken out of service. AKA retired. :o

BTW, that video link comes up "not found"

Tom



Title: Re: Fans always running on my new Classic 200
Post by: Westbranch on December 13, 2016, 03:51:30 PM
Strange I just clicked on both  link copies  and they both worked...  ???
Title: Re: Fans always running on my new Classic 200
Post by: TomW on December 13, 2016, 04:13:15 PM
Quote from: Westbranch on December 13, 2016, 03:51:30 PM
Strange I just clicked on both  link copies  and they both worked...  ???

WB;

My Bad., Senior Moment. I had the javascript disabled here. I just don't let every site run them.

Must be nap time  ::)

Tom
Title: Re: Fans always running on my new Classic 200
Post by: CDN-VT on December 14, 2016, 12:35:58 AM
I removed all my turbo fans for storage . them are the ones that ALSO need a bead or 3 of silcone for the plastic to case rattle. , I removed gobs .
Spare in a Faraday

So go into temps under menu & see what the temps are .
I walk in to the power room & feel the tops of all the classics if the fans are quite , Id like to feel warm .
Title: Re: Fans always running on my new Classic 200
Post by: mike90045 on December 16, 2016, 12:23:26 AM

If you are really  concerned about EMP on those controller, wait for a humid day (fog or rain) and slowly take off the electrostatic hot plastic.   The blue, pink or silver ESD bags, or even a plain paper sack, is safer than the plain plastic bag which can generate a LOT of static and fry stuff even before you can feel a shock.
Title: Re: Fans always running on my new Classic 200
Post by: russ_drinkwater on December 17, 2016, 03:46:41 PM
CDN you are more of a "bucket case" than me! :o ;D
Get a gal garbage tin as you can fit more in them!
Where do you store your backup solar panels?
Title: Re: Fans always running on my new Classic 200
Post by: CDN-VT on December 17, 2016, 10:24:53 PM
Buckets / panels / DVM ,plus spare &  storage all in a cloud .

VT