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Rosie taking a fit

Started by qrper, May 15, 2026, 07:09:32 PM

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qrper

Rosie is shutting down, and shutting down, and shutting down.

First error is 'peak over current' which is impossible because Roise was only producing 150W at the time of shutdown.

Now, she's reporting HW Test Fail.

I've restarted Rosie, and twenty minutes later, she shuts down again with HW Test Fail.

I suspect I'm going to need to take her off the wall, and send it back for repair/replacement

This will be the THIRD Rosie inverter that has failed in my house.

That's not a good track record.

Mike
System one: 7kWp w/ Trina 250 W panels @90 Vdc. Classic 150 to 16-6 V U.S batteries. Trace 5548 sine wave inverter.
System two: 6kWp grid tie with solaredge inverter.
System three: Midnite Brat, two 120 W Astropower modules, 100 Ah battery. Runs the LED streetlight in the back yard.

Wizbandit

Email me your contact information and serial number, I will get a replacement shipped out Monday.
JAMES
MNS Applications Engineer
Technical Support
support@midnitesolar.com
attn:James

FNG

Please take the cover off and look and see if by chance the foil on the inductors is touching the front cover. Feel free to email me ryan@midnitesolar.com I will keep an eye open this weekend

qrper

Quote from: Wizbandit on May 16, 2026, 06:10:39 AMEmail me your contact information and serial number, I will get a replacement shipped out Monday.
JAMES
MNS Applications Engineer
Technical Support
support@midnitesolar.com
attn:James

Twice more last night, I got the HW TEST FAIL. Cycled power, and while standing in front of Rosie, I could hear what sounded like cracking, perhaps more of a sizzle sound coming from under the front panel. After that, the inverter has not failed again.

Now, that being said, I'm real iffy about letting this thing run when we're not a home. If Rosie takes a @*#&, then the frig will be off line, as well as 80% of my home.

This is the second Rosie I had. When I put power to it the first time, I got a lot of sizzle and arcing sounds. In talking to Ryan, I, and he agreed, there might have been a solder ball that was lodged into the circuits and though shipping Rosie (perhaps more than one solder ball?) got into a place that a solder ball shouldn't be. Thus the electrical noise—the arcing and snapping.

I'll get the serial number before monday

mike

System one: 7kWp w/ Trina 250 W panels @90 Vdc. Classic 150 to 16-6 V U.S batteries. Trace 5548 sine wave inverter.
System two: 6kWp grid tie with solaredge inverter.
System three: Midnite Brat, two 120 W Astropower modules, 100 Ah battery. Runs the LED streetlight in the back yard.

qrper

Quote from: FNG on May 16, 2026, 09:29:14 AMPlease take the cover off and look and see if by chance the foil on the inductors is touching the front cover. Feel free to email me ryan@midnitesolar.com I will keep an eye open this weekend

I pulled the front off, and didn't see any of the foil from the inductors touching anything.

When she doesn't have a knot in her panties, Rosie appears to work fine. So far, no more issues with shut downs.



System one: 7kWp w/ Trina 250 W panels @90 Vdc. Classic 150 to 16-6 V U.S batteries. Trace 5548 sine wave inverter.
System two: 6kWp grid tie with solaredge inverter.
System three: Midnite Brat, two 120 W Astropower modules, 100 Ah battery. Runs the LED streetlight in the back yard.

Wizbandit

"sizzling" sound on 2 different Rosies...  I would be looking at wires in breakers and terminals for loose or maybe a piece of wire insulation caught in there...

qrper

Quote from: Wizbandit on May 16, 2026, 08:01:08 PM"sizzling" sound on 2 different Rosies...  I would be looking at wires in breakers and terminals for loose or maybe a piece of wire insulation caught in there...

One step ahead of you. Checked all the wires coming in and out of, and found nothing. However that being said, would a loose wire cause a HW TEST fail?

The arcing seemed to come from the top, middle of the inverter.

So, far, so good. No issues.

System one: 7kWp w/ Trina 250 W panels @90 Vdc. Classic 150 to 16-6 V U.S batteries. Trace 5548 sine wave inverter.
System two: 6kWp grid tie with solaredge inverter.
System three: Midnite Brat, two 120 W Astropower modules, 100 Ah battery. Runs the LED streetlight in the back yard.