Classic seems to have died?

Started by Arkansas Tom, October 27, 2014, 04:44:54 PM

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Arkansas Tom

The Classic 150 I bought last summer [2013] is powering on, the display is lighting up but no battery voltage is showing. 12 volts briefly shows then nothing where 24 volts normally shows. I have a 24 volt system off grid. The lower two lights are lite [green and yellow] in the display. I have had to drop some of my panels but luckily my outback mx60 purchased 8 years ago is still carrying some of my panels.

Any ideas whats wrong?

I came back a trip and found the classic in this condition.

Tom

dgd

#1
Sounds like no battery connection to the Classic, check the breaker/fuse between Classic and battery. Use a voltmeter to check the voltage on the Classic's battery terminals and check the wiring is tight in the terminal block.
The Classic may appear to be connected but it may be input from the solar panels that are keeping it alive and lighting leds/mngp.

dgd
Classic 250, 150,  20 140w, 6 250w PVs, 2Kw turbine, MN ac Clipper, Epanel/MNdc, Trace SW3024E (1997), Century 1050Ah 24V FLA (1999). Arduino power monitoring and web server.  Off grid since 4/2000
West Auckland, New Zealand

Westbranch

I have a 24 v system and one of my Classics , strangely, reverted to seeing my battery as a 12 volt battery.  I had to load in the latest firmware and do a Factory Reset ( the Vulcan Mind Meld) which intales disconnecting from both PV and battery power, holding the < and > arrow down simultaneously and powering back up...

hope it solves your problem, mine flattened the battery... but it appears to have recovered to normal voltage...
KID FW1811 560W >C&D 24V 900Ah AGM
CL150 29032 FW V.2126-NW2097-GP2133 175A E-Panel WBjr, 3Px4s 140W > 24V 900Ah AGM,
2 Cisco WRT54GL i/c DD-WRT Rtr, NetGr DS104Hub
Cotek ST1500 Inv  want a 24V  ROSIE Inverter
OmniCharge3024  Eu1/2/3000iGens
West Chilcotin 1680+W to come

Arkansas Tom

Dgd The classic is connected to the battery bank. It lights up the menu screen but doesn't show battery voltage and doesn't charge.

Westbranch I'll try your suggestion but not sure the classic is going to let me reload the firmware if it isn't showing the battery bank, I believe it has the April 2014 firmware.

dgd

Ok, its just that I had something similar with a Classic in that the battery connection in the Classic had become loose and was not making good contact. The screw down connector was initially tightened down but the copper wire had settled and become loose over time.
The interesting thing was that there was no battery voltage displayed but otherwise the Classic was alive, the PV input voltage was keeping it alive.
This is probably not your issue if the battery is well connected.

dgd
Classic 250, 150,  20 140w, 6 250w PVs, 2Kw turbine, MN ac Clipper, Epanel/MNdc, Trace SW3024E (1997), Century 1050Ah 24V FLA (1999). Arduino power monitoring and web server.  Off grid since 4/2000
West Auckland, New Zealand

boB

If the Classic is charging but it's just the display that is not right, you can remove the Display and get it
sent back to get fixed or replaced.  Call and get an RMA number if you do that.  You can tell if the Classic
itself is working but taking a volt meter to look at the battery voltage while the Classic is turned on
and in a minute or so, it should raise the battery some.  Also, the PV voltage will at the same time
be dragged down from open circuit voltage to somewhere around 75% of that Voc.

If the Classic doesn't work either, then the whole thing can be RMAd of course.
Check all your connections first and you might want to unplug the MNGP remote from
the top phone jack inside the Classic cover and try it in the middle jack to see if
it works there.  The middle phone jack does everything the top jack does except
light up the 2 bottom LEDs on the left side of the MNGP (Green and Yellow LEDs)
K7IQ 🌛  He/She/Me

Arkansas Tom

Bob, thank you for your reply. I will get back in a day or two.

Tom

Arkansas Tom

Okay, I tried Bob's suggestion. Nothing changed.

I just did the Vulcan Mind Meld per Westbranch instructions. I powered up and entered Solar at the first screen, entered 24 volt at the second screen, and entered the time, hit enter and it gets stuck on the sending data screen with this on the screen, 4136    502 and underneath 255  all three lights are lite up.  Oh and to be clear there is no charging.

Any other suggestions, attachment showing what is on the screen.


Resthome

Quote from: Arkansas Tom on November 01, 2014, 02:00:48 PM
Okay, I tried Bob's suggestion. Nothing changed.

I just did the Vulcan Mind Meld per Westbranch instructions. I powered up and entered Solar at the first screen, entered 24 volt at the second screen, and entered the time, hit enter and it gets stuck on the sending data screen with this on the screen, 4136    502 and underneath 255  all three lights are lite up.  Oh and to be clear there is no charging.

Any other suggestions, attachment showing what is on the screen.

Well there was a similar issue with some firmware when the WB jr code was added. You might want to check this thread. Although that issue was resolved so not sure what may be going on with your update. It has to do with the order you do the update MNGP vs Classic.  http://midniteforum.com/index.php?topic=1687.0
John

10 x Kyocera KC140, Classic 150 w/WBJr, Link10 Battery Monitor, 850 AH @ 12v Solar One 2v cells, Xantrex PROwatt SW2000
Off Grid on Houseboat Lake Don Pedro, CA

ClassicCrazy

Disconnect the PV , and then reset the Battery breaker and see if it restarts normally .  If you get back to some screens see what version of firmware you have installed .
system 1
Classic 150 , 5s3p  Kyocera 135watt , 12s Soneil 2v 540amp lead crystal 24v pack , Outback 3524 inverter
 5s 135w Kyocero , 3s3p 270w Kyocera   Classic 150 ,8s2p  Kyocera 225w to Hawkes Bay Jakiper 48v 20kwh  ,Gobel 16 kwh  lifepo4 Outback VFX 3648  8s2p 380w Rec pv EG4 6000XP

boB


Modbus address 4136, as shown in the "stuck" position on the LCD, is the very first modbus register
to be written during a VMM like he is doing.

The Classic is obviously not responding.  The yellow and green LEDs staying ON (lit up) on the MNGP
are being driven by the Classic itself (not the MNGP) so this means to me that the Classic itself
may be dead, Tom.

Please call the factory on Monday morning for an RMA to get your Classic fixed.  Extension 2.

Raechel or Roy or Ryan should be able to help  you.

I'm sorry about this...  Not sure what is happening here.

boB
K7IQ 🌛  He/She/Me

Arkansas Tom

Well darn, thanks Bob and everyone else for your suggestions. I will call Monday morning.


Halfcrazy

Tom
Email me ryan@midnitesolar.com and I will do the RMA today. Snowing here so I am gonna use the day to get caught up.

Ryan
Changing the way wind turbines operate one smoke filled box at a time

TomW

#13
Quote from: Halfcrazy on November 02, 2014, 05:37:41 AM

  Snowing here so I am gonna use the day to get caught up.

Ryan

Shh, if you mention the S word it will show up here, too! Nice for a catch up day by the fire, tho. 

Sorry for the topic drift.

T
Do NOT mistake me for any kind of "expert".

( ͡° ͜ʖ ͡°)


24 Trina 310 watt modules, SMA SunnyBoy 7.7 KW Grid Tie inverter.

I thought that they were angels, but much to my surprise, We climbed aboard their starship and headed for the skies

Arkansas Tom

In case anyone wondered what was wrong with my classic, here is what I got after I sent it in:

We found a defective Ethernet chip that was causing the 3v line to be low. Parts where replaced and tested for 16 hrs.

I though it was a quick job of fixing the controller.  It sure taking a long time to get it shipped back here 7 days via UPS ground. I sent it in via usps priority. For 13 dollars it took two days to get out to Arlington WA

Tom L.