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Back up controller?

Started by alyaz, March 21, 2016, 10:51:29 AM

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alyaz

Okay I know this is a loaded question, kinda like asking what oil is best to use in my vehicle... 

Anyway, the neighbours have a midnite controller down and we are wondering, if it may be a good idea to have a backup controller that they and we have as a spare/at the ready should this happen again in the future.  Their arrays and our arrays are basically:

the largest array on one controller would be six 250 watt panels in two strings, 
the other arrays on one controller are four 250 watt panels in two strings.

So, question is ... are there any pwm controllers you guys think are pretty bullet proof that would be a worthwhile investment in having as a spare should a controller go down?  Or is it best to try and find a 150 lite or kid as a backup?  My thinking here is that a pwm is cheaper and sufficient for use while a classic is being repaired?

Thanks.
3.3 kW solar. (1.5 kW Helios - MN Classic 150 CC; .8 kW CSun - MN Classic 150 CC; 1 kW Sharp - MN  Classic 250 CC); Magnum PAE-4024 Inverter, AGS, ARC, BMK. Whizbang Jr., Midnite Solar battery monitor, 5 Midnite SPD’s. 24V Rolls 4KS21P - 1105 a/hr FLA.  10 kW Perkins Diesel.

Westbranch

Unless the panel Vmp and the battery bank align, ie 12,24 or 48 volts you will have to go MPPT...  otherwise, with PWM,  you may not even be able to charge your bank...   or alternatively you will lose a lot of the PV output as the PWM can not send it to the battery... ssay they put out 40 volts into a24V bank the amount over the ~ 35V needed to charge is lost, that is the MPPT benefit especially important when using Grid tie PV panels... ie not 12, or 24V compatible pvs...
KID FW1811 560W >C&D 24V 900Ah AGM
CL150 29032 FW V.2126-NW2097-GP2133 175A E-Panel WBjr, 3Px4s 140W > 24V 900Ah AGM,
2 Cisco WRT54GL i/c DD-WRT Rtr, NetGr DS104Hub
Cotek ST1500 Inv  want a 24V  ROSIE Inverter
OmniCharge3024  Eu1/2/3000iGens
West Chilcotin 1680+W to come

Vic

#2
Hi Al,

Here,  have switched the two main systems from using the venerable OB MX-60 CC to two Classics on each system.   Have retained the MXes,  still mounted on the power wall,  and still wired for immediate use.   Most folks probably do not have this option.

Regarding Backup CCs,  you  will have few alternatives for the PV strings that can have String Vocs near or above 150 VDC,  without the prospect of needing to rewire those PVs for a lower voltage,  or just avoiding the use of the high voltage arrays.

On the PWM CC question,  PWM CCs operate just like an electronic switch.  When the switch if on,  the PVs are connected directly to the battery.   This means that there will be a large reduction in PV power production,  for PV arrays with higher string voltages,  and will cause a lot of heating in the PWM FET switches.  Also,  almost all PWM CCs have absolute maximum voltage limits  that could be too low for the PV strings that run on the Classic 150s.

So,  IMO,  PWM  CCs are happiest with PV String voltages only a few volts above the highest battery voltage (when temperature compensated) that will be seen.

My opinions,   FWIW.   Vic
Off Grid - Sys 1: 2ea SW+ 5548, Surrette 4KS25 1280 AH, 5.25 KW PV, Classic 150,WB, Beta Barcelona, Beta KID
Sys 2: SW+ 5548s, 4KS25s, 5.88 KW PV, 2 ea. Classic 150, WB, HB CC-needs remote Monitoring/Control, site=remote.
 MN Bkrs/Bxs/Combiners. Thanks MN for Great Products/Svc/Support&This Forum!!

alyaz

Copy guys.  Thanks!

"Here,  have switched the two main systems from using the venerable OB MX-60 CC to two Classics on each system.   Have retained the MXes,  still mounted on the power wall,  and still wired for immediate use.”

Wow, nice.  Sounds perfect!
3.3 kW solar. (1.5 kW Helios - MN Classic 150 CC; .8 kW CSun - MN Classic 150 CC; 1 kW Sharp - MN  Classic 250 CC); Magnum PAE-4024 Inverter, AGS, ARC, BMK. Whizbang Jr., Midnite Solar battery monitor, 5 Midnite SPD’s. 24V Rolls 4KS21P - 1105 a/hr FLA.  10 kW Perkins Diesel.

russ_drinkwater

If you want a cheapy backup reg then there are units coming out out of taiwan which incorporate reg, charger for
probably $300 US $ or less. I will be getting one as a spare at some stage. Plug and play.
From what I have been told they are reliable and do the job without problems.
Standalone. 20 Hyundai x 220 watts panels, 2 x classic 150's, Latronics 24 volt 3kw inverter, Whiz bang Jnr, 12 Rolls surrete  4KS 25P  batteries and WBJ.
Grid tie feed-in, 12.5 kw in 3 arrays generating 50 kws per day average. Solar river grid tie inverters

TomW

Or snag a relatively inexpensive refurbished Classic with full warranty over here:

http://kb1uas.com/mnsforum/index.php?topic=3164.msg25695;topicseen#new


Tom
Do NOT mistake me for any kind of "expert".

( ͡° ͜ʖ ͡°)


24 Trina 310 watt modules, SMA SunnyBoy 7.7 KW Grid Tie inverter.

I thought that they were angels, but much to my surprise, We climbed aboard their starship and headed for the skies

CDN-VT

Canadian Solar 350W 37.6 VOC  30.6 VMP 8.22 ISC 7.87 IMP ,-15 c +30c max  4 strings in 2 in Series for 24v Classic 150 -1020 Ah  Freezers & fridges ~~~ Second Array same panels of 3sx3 parallel for 24 V Classic 150 -440 Ah Outback Barns & out blds.
48Vdc almost done,11Strings up of 3s11P same panels